EPS 205

Diesel system test EPS, EPS 205

Testing of diesel injectors - Automatically, safely and economically

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Content
  • Overview

    Compact tester for conventional and common rail injectors. Based on automatic test procedures the EPS 205 detects faulty injectors and concludes whether the tested injectors can be used in future or not.

    Testable injectors

    • Solenoid valve CRI: Bosch and 3rd party (Denso, Delphi)
    • Solenoid valve CRIN: Bosch
    • Piezo CRI: Bosch and 3rd party (Denso, Siemens)
    • Unit injector (UI-P and UI-N) nozzles, via adapters: Bosch
    • Nozzle holder assembly: Bosch and 3rd party

    1. Glossary:

    2. CRI = Common Rail Injector

    3. CRIN = Common Rail Injector for Truck and Heavy Duty Vehicles

    4. UI-P = Unit Injector Passenger Vehicles

    5. UI-N = Unit Injector heavy Duty Vehicles

    • Complete testing of CRI & CRIN up to 180 MPa (reduced test procedure)
    • Innovative Piezo injector testing
    • Universal clamping device and injection chamber (for CRI/CRIN and nozzle holder)
    • High precision due to accurate measurement technology
    • Intuitive menu navigation
    • Test values for 3rd party injectors are available
    • Easy handling of protective hood (example: CRIN)
    • Integrated database for saving test values and customer data
    • High quality injectors inside example: Bosch CP3 High pressure fuel pump provides high pressure needed for all test procedures
    • Touch-screen display (keyboard available as option)

    Note:

    • EPS 205 is not approved for repair or warranty assessment of common rail injectors
    • Test data for Bosch components can be obtained with CD Test Data Bosch
    • RefDat (http://www.refdat.net) produces test values for 3rd party injectors (Denso, Delphi and Siemens). The data provider is responsible for the accuracy of external data. Robert Bosch GmbH does not assume any liability for the test sequence and data.

    Part numbers:
    EPS 205 (400V) 0 683 803 205

    EPS 205 (400V) + 3rd party CRI solenoid + 3rd party CRI Priezo (0 683 803 205), 1 687 010 399), (1 687 010 400)

     
  • Technical Data

    Technical data: EPS 205
    Rated three-phase AC voltage 380 V - 460 V
    Rated current 15 A
    Fuse 16 A
    Number of phases 3P - PE
    Input frequency 50 Hz
    Rated power 4,2 KW
    Compressed air 0.5 MPa − 0.8 MPa
    Storage temperature -25 °C – 60 °C
    Operating temperature 5 °C – 40 °C*
    Ambient temperature
    for measurement accuracy
    10 °C – 35 °C
    Max. perm. relative humidity ≤90 % (25 °C,
    24 hours duration)
    Degree of protection IP 22
    Oil pressure 180 MPa
    Maximum speed 3500 min-1
    Control voltage 24 V
    Atmospheric pressure corresponding to an altitude of 700 hPa – 1060 hPa
    ≤2200 m
    Tightening torques for high-pressure connection, screw plug and hoses 25 Nm − 30 Nm
    Test oil tank capacity 6.5 l
    Emission sound pressure level at workplace as per DIN EN ISO 11201 < 71.5 dB (A)
    Sound power level as per DIN EN ISO 3744 < 84.1 dB (A)
    EPS 205 (H x W x D) 580 x 560 x 780 mm
    Weight of EPS 205 incl. packaging
    Weight of EPS 205 (without test oil and packaging)
    210 kg
    130 kg
    Oil collector (H x W x D) 30 x 570 x 720 mm

     
  • Accessories

    Designation Order number
    UI passenger car accessory set 1 687 001 857
    Printer PDR 1 687 001 850
    CRI non-Bosch accessory set 1 687 010 399
    UI adapter accessory set 1 687 010 147
    UI connection adapter 1 681 335 111
    DHK connection piece (radial) 1 683 391 193
    DHK connection piece (axial, Opel) 1 683 391 194
    DHK adapter M16 x 1.5 1 680 362 047
    DHK adapter M18 x 1.5 1 680 362 000
    DHK adapter M22 x 1.5 1 680 362 001
    DHK adapter M26 x 1.5 1 680 362 002
    DHK adapter M24 x 1.5 1 680 362 044
    DHK adapter M27 x 1.5 1 680 362 045
    Test adapter A1i 1 685 720 297
    Test adapter A2i 1 685 720 314
    Test adapter A3i 1 685 720 296
    Test adapter A4i 1 685 720 316
    Test adapter A5i 1 685 720 300
    Test adapter A6i 1 685 720 318
    Test adapter A7i 1 685 720 320
    Test adapter A8i 1 685 720 322
    Test adapter A9i 1 685 720 324
    Test adapter A10i 1 685 720 326
    Test adapter A11i 1 685 720 328
    Test adapter A12i 1 685 720 330
    Test adapter A13i 1 685 720 332
    Test adapter A14i 1 685 720 334
    Test adapter A15i 1 685 720 336
    Test adapter A16i 1 685 720 338
    Test adapter A1E 1 685 720 340
    Test adapter A2E 1 685 720 342
    Test adapter A3E 1 685 720 344
    Test adapter A4E 1 685 720 346

     
  • Scope of Delivery

    EPS 200 (400 V), Part number: 0 683 803 200

    EPS 200 A (400 V), Part number: 0 683 803 202